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DIY Media Reactor with Laser Cut Acrylic Parts! (Video Included!)


Ryan

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My girlfriends dad has a 35 watt computer controlled laser cutter. I recently found out it can cut up to 1/2" acrylic! I decided to give it a try with a simple media reactor.

 

I designed all of the parts in SketchUp, then my girlfriends dad re-drew them in AutoCad.

 

We cut all of the parts tonight! I was very impressed with how clean the edges came out. All edges look as if they were flame polished!

 

Laser Cutter:

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Here's some pics of the various parts we cut:

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Heres a video of part of the above piece being cut, I didn't have enough memory on my camera left, so I only videoed the end of the cut...

 

<----youtube video

 

 

Here are all of the acrylic parts I will be using for the reactor:

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I'll be tapping all of the holes and assembling it tomorrow...I'll post pics along the way.

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I need to get me one of those. That is the coolest thing since sliced cheese! I may have to get ahold of you and work on a design for media reactors for my new system.

 

RAD!

 

For sure Garrett! I will be making ALL of the equipment for my next tank! Cone Skimmer, 2 4x12 media reactors, 6x18 calcium reactor w/ 4x18 effluent chamber, & 6x18 kalk reactor.

 

I couldn't resist last night, so I put it all together last night and water tested it this morning. I am very pleased with the results! This is the first acrylic project where I really paid special attention to having very clean cement seams!

 

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Not bad for $9 worth of materials!

 

There will be a 1/2" ID acrylic tube going from the top center hole in the lid all the way to the bottom through the hole in the "bubble plate". I accidentally used the hole diameter for the 1/4" NPT tap instead of the 3/8" NPT tap on my sketchup design, so we cut the wrong diameter holes in the lid. We'll have to re-cut the lid before I finish up.

 

I'll be using 2 3/8" JG 90 degree fittings in the top lid. The center fitting will be the supply and the fitting that is off center will be the return.

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Very slick! I wonder what he uses it for normally? I doubt someone would drop 15K on one of those on the off chance their daughter's boyfriend is a reefer :D Kind of makes me want to start a list of cool acrylic projects now (plotting)

 

He is an architect....He also has a side business of designing very detailed paper & balsa models of landmarks & selling them as kits that people put together. He uses the laser cutter to cut the pieces for the kits.

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He is an architect....He also has a side business of designing very detailed paper & balsa models of landmarks & selling them as kits that people put together. He uses the laser cutter to cut the pieces for the kits.

 

Ahh... that makes sense, and also kinda cool! I was wondering since it would likely be something involving relatively small parts - and lots of them to be willing to shell out 15K.

 

BTW - nice job on the reactor Ryan.

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And I thought the I-phone was cool, very nice now we know where some of these type of parts come from when we try to DYI some of these pieces. I was looking at building an ozone reactor and was trying to figure the base and top pieces that I could do myself, definetly wouldn't come out like that!(laugh)

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Update:

 

I re-cut the top lid, and made it a twist to remove top, laser cut the gasket, re-cut the bubble plate, & tapped all the holes.

 

I'll be setting it up tomorrow night.

 

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Collar that slides over the down tube:

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Down tube cemented to the bubble plate:

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Laser cut gasket & 8x32 nylon thumb screws:

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Top with 3/8" speed fittings:

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The finished reactor:

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  • 2 months later...

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