Rob Allen
08-25-2008, 05:42 PM
This particular design is for a 180-gallon tank from glasscages.com (dimensions 72"x24"x25") this design can be modified for any size tank.
I wanted to build a tank stand that I would never question its integrity. Between the stand, the tank, the water and the substrate the estimated weight will be around 2,300lbs. so another item to look in to is floor support. Make sure your floor can handle this kind of weight. Fortunately my tank straddles an I-beam.
Here is a link to a PDF file that shows the design, finished look and the templates for cutting the pieces from the MDF. You will need Adobe Reader (http://www.adobe.com/products/acrobat/readstep2.html) to view this file.
180 Gallon Tank Design Link (http://www.allendavidson.com/images/ospot/180Tank/180TankStandDesign.pdf)
Building the stand:
Step 1: Cut the Base and Top platforms from the 4'x8' sheet of MDF
http://www.allendavidson.com/images/ospot/180Tank/Step1.JPG
Step 2: Route the front and side edges of the Top and Base
http://www.allendavidson.com/images/ospot/180Tank/Step2.JPG
Step 3: Pre-cut the 2x4s and 2x6s
http://www.allendavidson.com/images/ospot/180Tank/Step3.JPG
Step 4: Build the Base platform w/ 2x4s and a plywood top
http://www.allendavidson.com/images/ospot/180Tank/Step4.JPG
Step 5: Build the Top platform w/ 2x4s and using Lag Bolts for the cross supports
http://www.allendavidson.com/images/ospot/180Tank/Step5.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step5a.JPG
Step 6: Prime the Top and Base (thanks to wife for the painting help)
http://www.allendavidson.com/images/ospot/180Tank/Step6.JPG
Step 7: Paint the Top and Base
http://www.allendavidson.com/images/ospot/180Tank/Step7.JPG
Step 8: Attach legs to Base platform
http://www.allendavidson.com/images/ospot/180Tank/Step8.JPG
Step 9: Attach the middle supports which also act as door stops
NOTE: Offset the middle supports and the right leg so that they will act as a door stop
http://www.allendavidson.com/images/ospot/180Tank/Step9.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step9a.JPG
Step 10: Attach Top platform to legs and middle supports
http://www.allendavidson.com/images/ospot/180Tank/Step10.JPG
Step 11: Paint exposed areas
http://www.allendavidson.com/images/ospot/180Tank/Step11.JPG
Step 12: Prime shell (sides and front pieces)
http://www.allendavidson.com/images/ospot/180Tank/Step12.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step12a.JPG
Step 13: Attach Top and Base platform to the frame
http://www.allendavidson.com/images/ospot/180Tank/Step13.JPG
Step 14: Paint shell (sides and front pieces) with a Silver Metallic Glaze (the wife found a cool method to make this design)
http://www.allendavidson.com/images/ospot/180Tank/Step14.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step14a.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step14b.JPG
Step 15: Attach shell pieces to the frame
http://www.allendavidson.com/images/ospot/180Tank/Step15.JPG
Step 16: Measure door opening, cut doors, attach knob and hang door using hidden hinges
http://www.allendavidson.com/images/ospot/180Tank/Step16.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step16a.JPG
Step 17: Remove doors, Paint, added molding and reattach doors - Wooohoooo! Finished with the Stand
http://www.allendavidson.com/images/ospot/180Tank/Step16b.JPG
Step 18: Placed tank on stand, cleaned and setup.
http://www.allendavidson.com/images/ospot/180Tank/Step17.JPG
Step 19 (optional): I always complain that I can never see in the stand, soooo I put two cheapo flourescent lights under in the stand and used a 110v switch to connect them
http://www.allendavidson.com/images/ospot/180Tank/Step19.JPG
Here is a pic of the tank after we cycled and moved our fish over.
http://www.allendavidson.com/images/ospot/180Tank/Step18.JPG
** this tank has since been converted to salt water and houses a Porc Puffer, Green Spotted Puffer and Desjardini Tang. Here are some pics of the new setup:
Tank before edging got placed back on it (I will post a new pic of the entire tank soon):
http://www.allendavidson.com/images/ospot/180Tank/PufferTank.jpg
Sump Design:
http://www.allendavidson.com/images/ospot/180Tank/Sump.jpg
Sump (left side - Skimmer output / refugium feed):
http://www.allendavidson.com/images/ospot/180Tank/SumpLeft.jpg
Sump (right side - Overflows, skimmer feed & refugium):
http://www.allendavidson.com/images/ospot/180Tank/SumpRight.jpg
Skimmer / Return Pump:
http://www.allendavidson.com/images/ospot/180Tank/SkimmerReturn.jpg
The canopy is done as you can see above and I will post those instructions as soon as I can find them.
I wanted to build a tank stand that I would never question its integrity. Between the stand, the tank, the water and the substrate the estimated weight will be around 2,300lbs. so another item to look in to is floor support. Make sure your floor can handle this kind of weight. Fortunately my tank straddles an I-beam.
Here is a link to a PDF file that shows the design, finished look and the templates for cutting the pieces from the MDF. You will need Adobe Reader (http://www.adobe.com/products/acrobat/readstep2.html) to view this file.
180 Gallon Tank Design Link (http://www.allendavidson.com/images/ospot/180Tank/180TankStandDesign.pdf)
Building the stand:
Step 1: Cut the Base and Top platforms from the 4'x8' sheet of MDF
http://www.allendavidson.com/images/ospot/180Tank/Step1.JPG
Step 2: Route the front and side edges of the Top and Base
http://www.allendavidson.com/images/ospot/180Tank/Step2.JPG
Step 3: Pre-cut the 2x4s and 2x6s
http://www.allendavidson.com/images/ospot/180Tank/Step3.JPG
Step 4: Build the Base platform w/ 2x4s and a plywood top
http://www.allendavidson.com/images/ospot/180Tank/Step4.JPG
Step 5: Build the Top platform w/ 2x4s and using Lag Bolts for the cross supports
http://www.allendavidson.com/images/ospot/180Tank/Step5.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step5a.JPG
Step 6: Prime the Top and Base (thanks to wife for the painting help)
http://www.allendavidson.com/images/ospot/180Tank/Step6.JPG
Step 7: Paint the Top and Base
http://www.allendavidson.com/images/ospot/180Tank/Step7.JPG
Step 8: Attach legs to Base platform
http://www.allendavidson.com/images/ospot/180Tank/Step8.JPG
Step 9: Attach the middle supports which also act as door stops
NOTE: Offset the middle supports and the right leg so that they will act as a door stop
http://www.allendavidson.com/images/ospot/180Tank/Step9.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step9a.JPG
Step 10: Attach Top platform to legs and middle supports
http://www.allendavidson.com/images/ospot/180Tank/Step10.JPG
Step 11: Paint exposed areas
http://www.allendavidson.com/images/ospot/180Tank/Step11.JPG
Step 12: Prime shell (sides and front pieces)
http://www.allendavidson.com/images/ospot/180Tank/Step12.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step12a.JPG
Step 13: Attach Top and Base platform to the frame
http://www.allendavidson.com/images/ospot/180Tank/Step13.JPG
Step 14: Paint shell (sides and front pieces) with a Silver Metallic Glaze (the wife found a cool method to make this design)
http://www.allendavidson.com/images/ospot/180Tank/Step14.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step14a.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step14b.JPG
Step 15: Attach shell pieces to the frame
http://www.allendavidson.com/images/ospot/180Tank/Step15.JPG
Step 16: Measure door opening, cut doors, attach knob and hang door using hidden hinges
http://www.allendavidson.com/images/ospot/180Tank/Step16.JPG
http://www.allendavidson.com/images/ospot/180Tank/Step16a.JPG
Step 17: Remove doors, Paint, added molding and reattach doors - Wooohoooo! Finished with the Stand
http://www.allendavidson.com/images/ospot/180Tank/Step16b.JPG
Step 18: Placed tank on stand, cleaned and setup.
http://www.allendavidson.com/images/ospot/180Tank/Step17.JPG
Step 19 (optional): I always complain that I can never see in the stand, soooo I put two cheapo flourescent lights under in the stand and used a 110v switch to connect them
http://www.allendavidson.com/images/ospot/180Tank/Step19.JPG
Here is a pic of the tank after we cycled and moved our fish over.
http://www.allendavidson.com/images/ospot/180Tank/Step18.JPG
** this tank has since been converted to salt water and houses a Porc Puffer, Green Spotted Puffer and Desjardini Tang. Here are some pics of the new setup:
Tank before edging got placed back on it (I will post a new pic of the entire tank soon):
http://www.allendavidson.com/images/ospot/180Tank/PufferTank.jpg
Sump Design:
http://www.allendavidson.com/images/ospot/180Tank/Sump.jpg
Sump (left side - Skimmer output / refugium feed):
http://www.allendavidson.com/images/ospot/180Tank/SumpLeft.jpg
Sump (right side - Overflows, skimmer feed & refugium):
http://www.allendavidson.com/images/ospot/180Tank/SumpRight.jpg
Skimmer / Return Pump:
http://www.allendavidson.com/images/ospot/180Tank/SkimmerReturn.jpg
The canopy is done as you can see above and I will post those instructions as soon as I can find them.